The most common cause of poor margins in sign making is not material costs — it is incorrectly quoted installation time. Materials can be read from delivery notes. Installation time is knowledge that appears in no catalogue.
Why installation time is so often underestimated
- Ideal time vs. real time: you quote the time when everything runs perfectly — preparation, finding materials, unexpected obstacles are missing
- Travel and setup time: 30-45 minutes from loading the van to first fixing — never quoted
- Surface quality: old render takes three times as long as smooth aluminium
- Two-person jobs quoted for one person
Benchmarks: signs and lettering
Cut vinyl lettering one door: 20-35 min., 1 person. Digitally printed film 1m2: 30-45 min., 1-2 people. Sign on wall up to 60x40cm: 30-60 min., 1 person. Sign up to 120x80cm: 60-90 min., 1-2 people. Sign over 120x80cm: 90-180 min., 2 people.
Benchmarks: window film
Interior film 1m2: 20-35 min. Exterior film 1m2: 25-45 min. Full privacy film 5 windows approx. 10m2: 3-5h, 1-2 people.
Benchmarks: light boxes
LED light box wall mount up to 70x50cm: 1.5-2.5h, 1-2 people. Up to 150x70cm: 2.5-4h, 2 people. Over 150x70cm: 4-7h, 2 people. Channel letters 5 characters 20cm height: 3-5h. Channel letters 10 characters: 5-8h.
Benchmarks: vehicle graphics
Car both doors: 1.5-2.5h. Van partial graphics both sides: 3-5h, 1-2 people. Van full wrap: 8-14h, 2 people. Truck tarpaulin complete: 8-14h, 2-3 people.
Correction factors
Surface: glass or aluminium factor 1.0 — rough render 1.5-2.0 — textured plaster 2.0-3.0. Environment: ground level 1.0 — ladder to 3m 1.2-1.4 — elevated platform 3-8m 1.3-1.5 — cold below 5 degrees C 1.3-1.8.
Often forgotten time costs
- Vehicle prep (cleaning, degreasing): 15-30 min.
- Wall surface prep: 20-45 min.
- Loading and unloading tools per site: 10-20 min.
- Parking in town centre: 10-30 min.
- Final check and documentation photo: 15 min.
The calculation formula
Total installation time = (core time x surface factor x environment factor) + setup time + travel time. Example: LED light box 150x70cm on rough render, ladder work: 3.5h x 1.7 x 1.3 + 1h = approx. 9h — not the often-quoted 3h.
PlotonIQ knows these benchmarks and applies surface descriptions automatically. AI quoting | Post-calculation and margin | Try free