AI MODULE

Sorting — bundle jobs by material, region, and printer.

AI Sorting answers the question: 'How do I bundle several jobs for production?' Jobs with the same film go through the plotter together, jobs in the same region get installed on the same day, jobs with the same print parameters run in one batch. Unlike AI Prioritization (what comes first in time), this is about spatial and material bundling for setup-time and route savings.

Secure your spot now
KI-SORTIERUNG · AUTO
ANALYSIERT
INBOX3
Glas Beier
GLAS
Fzg BMW
FZG
Fzg Taxi
FZG
GLAS / FZG1
Schild Rathaus
SCHILD
SCHILD / LICHT1
Licht Hotel
LICHT
OPUS 4.7 · 0 JOBS VERSCHOBEN
Without PlotonIQ
  • Same red vinyl plotted 3 times — 3 setups
  • Installers drive back and forth aimlessly
  • Materials cut one job at a time
  • Same region, three separate trips
  • Production time wasted on redundancy
With PlotonIQ
  • Same vinyl grouped — one setup only
  • Routes bundled automatically
  • Materials grouped optimally
  • One trip instead of three per region
  • Up to 30% less production time

THE PROBLEM

Chaotic production planning

You print blue, then red, then blue again. Each change costs 15 minutes.

Manual sorting is time-consuming

THE SOLUTION

AI-optimized sorting

The AI groups by material, color and machine type

The system shows possible bundles and their expected savings. You decide what to adopt.

  • Material grouping
  • Color optimization
  • Machine planning
  • Deadline consideration
  • Setup minimization

How it works

01

Capture jobs

The system checks all upcoming jobs by material, location, deadline, and machine type.

02

Optimize

AI calculates efficient sequence

03

Group

The system calculates the expected savings from the grouping.

04

Produce

Optimized sequence

Without intelligent sorting, unnecessary setup times occur. PlotonIQ's AI Sorting groups orders automatically.

How the AI sorts

1

Jobs categorized by material and color

2

Optimal sequence calculated

3

Similar jobs grouped

4

Deadlines considered

YOUR BENEFITS

  • Reduce setup times by 40%
  • Minimize material waste
  • Optimize machine utilization
  • Faster throughput
  • Automatic deadline consideration

Frequently Asked Questions

Works with my machines?

Yes, machine-independent.

Can I customize?

Yes, set priorities.

Optimize production

Boost efficiency

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